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KRX18-500 Straight Plug_2D drawing
Gerneral Information
Product Type: | HV Distribution Box | Shell Material: | SUS/Carbon Steel/Aluminum Alloy/Plastic |
Voltage Range: | 48V-1500V DC | Dimensions: | Customer Requirements |
| Input/output: | Gland/Connector | Busbar Material: | Copper |
Bolt Material: | SUS Bolt Fixation | Ingress Protection: | IP54/IP67/IP6K9K |
| Fuse: | Various Types Manufacturers | Contactor: | Various Types and Manufacturers |
HVIL/Shield: | Intergrated | Temperature Range: | -35°C ~ 85°C |
MOQ: | 1pcs Supply Custom Service | Draft Proposal Timeline: | 3-5 days |
Production Timeline: | 25-35 days | Packaging Details: | Carton or Wooden Case |
Features & Benefits
In your compact high-voltage power distribution units, we can integrate several vital functions, including:
Pre-charging
Power Line Protection
Built-in DC current sensor
Diagnostic options on CAN
Integrated temperature sensor
Current and voltage measurement
Insulation and temperature monitoring
2D drawing and 3D models constructions
Can be designed for up to 1500V systems
Contactors drive and fuse intelligent control
From prototype to series production experience
Design, develop, and production One-Stop service
IP54/IP67 rating ensures reliability in harsh environments
High-voltage fuses deliver circuit protection for system-wide safety
EMC shielding and HV Interlock security and High degrees of protection
In-house laboratory/tests (Appearance, functional and temperature tests)
Fuse coordination with contactors for cost-effective and safe circuit protection
Customize heavy-duty PCB board for voltage, current, and temperature sampling with hybrid busbar
Your HV PDU Internal Components Select Expert --- Variety, Reliable, Qualify, Customizable, Simple
We have established in-depth and long-term cooperative relations with well-known foreign internal components manufacturers, Example of LS, TE, Saltbol, Siemens, Mersen, Bussman, Honeywell, LEM, Schaffner, etc. For economic choice, China Top brands are also a good option, like SCII, Sinofuse, KRX connectors, etc. With professional component experiences, we can supply you with the fast optimized options with short component delivery.
Housing: We can supply many different options to meet your different requirements and ambient conditions. Material options for Stainless steel, Carbon steel, aluminum alloy, and Plastic. Structure selection for standard, customized, or mold processing. Coating options for powder painting and spray painting.
Connection: Many cooperation manufacturers' selection of connectors offers you maximum flexibility and reduces the use of HV cables, regarding the busbar connection, there are also insulation and without insulation options, the busbar coating can also be selected if you need it.
Function controls: In addition to our standard functions, the customer-specific control units also can be customized for customer requirements.
Contactors and fuses: Many cooperation manufacturers' selection of contactors and fuses can realize more functions and intelligent control. The fuse coordination with contactors will be much efficient and optimized.
Measuring and monitoring: All commercially available temperature, current, voltage measurement and insulation monitoring function can be integrated into our HV PDUs.
Excellent Key Technologies
Our advantage
Unique Customization
Various configurations through the use of proven components.
Individually adaptable to applications & customer requirements.
Optimized Design
Compact & Low weight design in your customized HV PDU.
Easy installation & maintenance
Reliable Selection
High-quality products from a component partner .
Delivers power to all critical loads within the HV-architecture system, while protecting components and users.
Speed Feedback
Within 3-5 days will supply the first PDU draft proposal once we get your final PDU requirements.
Flexible Configuration
Expansion with control and monitoring functions.
Integrated components including connectors, terminals, and busbars for improved power density.
Safty Consideration
Realization of plug- & play solutions for maximum Security.
Integration of Security via interlock circuit, EMC production, measuring functions, etc.
Product Applications
Examples of our HV PDU have been widely used:
Energy storage syste
Marine system
Battery Electric Vehicles (BEV)
Electric and hybrid vehicles (HEV)
Off-Highway Electric Vehicles
Electric Forklifts Electric Tractors
Electric construction machinery and commercial vehicles
This is not a list of definitions of applications for this product. It represents some of the more common uses.
Your Normal FAQS
Q1: How long is the timeline for developing a HV PDU?
The development timeline depends on the different requirements, project scope, and customer specifications, and we will share with you the first draft PDU 3D drawing within 3-5 days.
Q2: What components are included in the HV PDU?
Power distribution units (PDUs) in vehicle electrical HV systems are typically custom-developed to suit the specific vehicle architecture. As a result, the components vary based on the application and customer requirements. Key components and functions that contribute to efficient power distribution and control include:
Fuses and protective devices
Contactors and connectors
Noise Filters and cooling system
Pre-charging circuits
Current and voltage measurement systems
Insulation monitoring
Integrated control and monitoring units
HVIL (High Voltage Interlock Loop) and shielding
Cables and busbar connections
Except for standard internal components, we also design customized, function-specific modules. Some aspects of BMS can also be integrated into our HV PDU, enhancing system reliability while reducing its overall size.
Q3: Can the components of the HV PDU be specified?
Of Course, Yes! We can communicate with relevant component manufacturers based on your specified brand or model, to production selection and HV PDU design accordingly.
If you don't have specific requirements for the components, we can help you to select suitable and reliable components based on your HV PDU requirements.
Q4: What can you obtain once the final HV PDU proposal is frozen?
We can supply 2D/3D drawing, final BOM list, PDU schematic, and other documents you may need.
Q5: Which applications are HV PDUs suitable?
Any electrical vehicle on land, water, and in the air that needs to distribute high-voltage within the respective HV wiring system. They enable efficient and reliable power distribution in the voltage range from 48 VDC to 1500 VDC and ensure optimum performance and safety in these demanding areas.
